Home made 125mm table saw

May. 6/2017
I made table saw for acrylic board and thin wood bord.Drawing
1.I Used model 5025-KB of the MAKITA.
2.It's a base plate.
3.Replacement blade. Chip-saw 125* 1.0 on on the left side for plastic. Right side chip-saw 125*1.1 for the woodworking.
4.The material is Laminated rubber wood.
5.Cutting by table-saw.
6.Sanding by roll sander.
7.Process parts of the legs. The bit is 19 mm.
8.Make hollow 10mm into the back side of the table top plate for the circular saw. The bit is 19 mm
9.When the flange part of the router is about to deviate into the hollow, let's put the 10 mm thick wood plate.
10.Cut the horizontal sides.
11.Cut the corners at the right angles by chisel.
12.Drilling 6mm.
13.Counterbore for countersunk screws.
14.Mount a 1.1 mm thick chip-saw for make a slit.
15.Attach a circular saw with flat head screws M6.
16.Push the circular saw while rotating.
17.Prepare grooving for miter gauges. Marking the reference line parallel to the circular saw.
18.Setting the adjustable fence of the OTORO.
19.Cutting a 15.8 mm slot with a 12 mm bit.
20.Dig the slot for the stopper. The bit is 16mm.
21.Cut the corners at the right angles by chisel.
22.Stopper. The material is beech. Making steps to 3 mm.
23.Make a slot with 6 mm bits.
24.It's a part of lip fence of 16 mm aluminum frame. Drilling 2.5mm for M3 tap.
25. M3 tap.
26.This bar is Y axis of lip fence. Drilling 3mm.
27.This is the push plate of the tightens fence. The material is beech. Drilling 10 mm of spot faceing.
28.Making a washer. Size 10 mm OD, 3mmID, 1.5mm thick.
29.Drilling a 2.5mm pilot hole of M3 tap on the fence tightening screw.
30.This is a resin joint for the frame. Cut one side to 36 mm in length.
31.This is a square rod of aluminum to be inserted into the cut resin joint. It is 7.5 mm square.
32.Insert the aluminum square rod into the joint.
33.Drilling a 5mm pilot hole of M6 tap.
34.Tapping M6.
35.Cut the frame on the Y axis side of the lip fence according to the drawing.
36.Insert the resin joint into the Y axis frame using clamp.
37.The T bar part of the lip fence.
38.The tightening-part of lip fence.
39.Sanding.
40.Oil finish.
41.Making a splitter.Material is aluminum.Drawing
42.Cut the aluminum into an L shape.
43.Paste the drawing with spray glue.
44.Cut along the paper pattern. And make a counterbore.
45.Cut a 8 mm slot.
46.Install on the table top.
47.Cutting the circular saw cord short and attach the plug.
48.Secure the cord with bracket.
49.Outlet and tumbler switch.
50.Here is a stopper and a spanner space. Embed a 6 mm neodymium magnet in the spanner area.Please put the mouse on the picture.
51.Code storage of the right side board.
52.Replacement blade storage on the left side plate.
Overall picture.
Miter gauge part.
Circular saw part.
Diamond-coated blade edge for plastic cutter.
YouTube of cutting the acrylic board.

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