Kung-Fu Battle |
1.The first step is to make a disc that will be the foot of a doll. On a black PVC with a thickness of 2 mm, use a rotary compass cutter to draw a line with a diameter of 29 mm. |
2.Drilling a 4 mm hole in the center. |
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3.Cut out with a scroll saw. |
4.Tighten the cut disk with M4 screws, grasp with a 3-jaw chuck, and turning the outer circumference. |
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5.The doll's legs are complete. |
6.Originally, bamboo was used as the material for the doll, but this time I used a PVC pipe. An outer diameter of 10 mm x an inner diameter of 6 mm in black and white, and a transparent pipe 6 mm x 4 mm for inserting into a 10 mm pipe. |
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7.Cut to a specified length with handmade small table saw. |
8.This blade is for plastic only |
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9.Cut PVC pipe. There is a little burr. |
10.Parts for the limbs of a doll. Attach a transparent pipe for reinforcement to the inside with an instant adhesive. |
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11.Deburring the end faces. |
12.Drilling a 4mm hole in the body parts. The string that came from my arm passes through here. |
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13.Line up the parts. It seems better to arrange them alternatively instead of dividing them into black and white. |
14.Use polyester thread with a diameter of 2 mm to connect the parts of the doll. |
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15.To lasso knot the one ends of the polyester thread.Then, from the other side of the thread, pass through arm-arm-up torso-under torso in this order. |
16.Next, It passed the left and right legs and the disk of the base, and it became more like a doll. |
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17.I thought that the doll's face unnecessary. However, he found a toy battle doll. So I removed this neck and glued a transparent PVC pipe with an outer diameter of 6 mm. |
18.Make the table that will be the stage of the battle. The material is plywood with a thickness of 9 mm. |
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19.Cut the 45 degree gusset plate with a miter sled jig. |
20.These are the cut out parts. |
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21.Laser engrave the letters "Kung-Fu Battle" on the top plate. |
22.Use woodworking bond and φ2.2×20L wood screws to assemble the stage. |
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23.The gusset plate was a little too big and could interfere with the operation of the doll. |
24.The blade that the doll has is a Jananese ash with a thickness of 2.5 mm. The laser output was 3.5W 100%, the speed was 200mm/min, and the cutting was done 5 times. |
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25.The blade part is painted with silver metallic to give the appearance of a sword. After that, the pattern portion was painted black. |
26.Hold the sword in the hand of a lasso-shaped doll and pass the string through the slit on the stage to ready the battle. |
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The doll stands up like this when you pull the string from under the stage. Please see the video for the actual battle. |
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